Plantation And Rubber Industries Of Malaysia

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02 Nov 2017

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ON

"PLANTATION AND

RUBBER INDUSTRIES OF MALAYSIA OF MALAYSIA"

Submitted to

Parul Institute of Management and Research

INSTITUTE CODE 711

IN PARTIAL FULFILLMENT OF THE

REQUIREMENT OF THE AWARD FOR THE DEGREE OF

MASTER OF BUSINESS ASMINISTRATION

Under

Gujarat Technological University

UNDER THE GUIDANCE OF

Faculty Guide

Mrs. Kosha Nair

Professor of- PIMR

Submitted by

Group No.: 7

Roll No.: 37, 38,39,40,41

M.B.A – II, SEMESTER – IV

Parul Institute of Management and Research

M.B.A PROGRAMME

Affiliated to Gujarat Technological University, Ahmedabad

December, 2012

SR.NO

CONTENTS

PAGE NO.

PART: 1

General information about Malaysia

Brief Introduction

Conditions favorable for Rubber Growing 

Area of Production

3

4

4

4

PART: 2

Rubber Sector Overview

Brief Introduction

H.R. Overview

Adopting new technologies

Rubber-based Industry

Rubber Export 

Uses of Rubber 

5

5

5

8

9

10

11

PART: 3

Malaysia eyes rubber, oil plantations in Myanmar

Developments and productivity in the industry

11

11

PART: 4

Trade relations between INDIA & MALAYSIA

Opportunities for India

Rubber plantation in Gujarat

Conclusion

Bibliography and References

12

12

13

14

15

Part: 1

General information about Malaysia

Malaysia is centrally placed within the Association of South-East Asian Nations (ASEAN).Consisting of two regions divided by the South China Sea and the Malaysian Peninsula and the states of Sabah and Sarawak on the island of Borneo — Malaysia is a federation of 13 states and three federal territories. The former British colony gained its freedom in 1957. Since it had been ruled by Britishers, the beginning of Rubber plantation which was initially as a trial bases from the Brazil forests, today Malaysia is very well known for the rubber industries, natural rubber, oil and other natural base industries in the world which are contributing a big amount into the GDP of the country.

Malaysia’s territory comprises approx. 330,000 sq km, four fifths of which are covered by tropical rainforest. Owing to its bio-diverse range of flora and fauna offering outstanding beaches and brilliant panorama, the country is one of the region‘s key touristic destinations. Malaysia is a multi-ethnic, multicultural and multilingual society with 28.66 million members. Cultural Malays make up the majority of the population at 57.1% followed by Chinese at 24.6%, Indian at 7.3% and other local ethnicities at 11%. The Malaysian constitution guarantees freedom of religion, although Islam is the largest and official religion. Approx. 61.4% of the population practice Islam, 19.9% Buddhism, 9.3% Christianity, 6.3% Hinduism, and 2.6% practice Confucianism and other traditional Chinese religions. The official language of Malaysia is Bahasa Malaysia, but English as well as Chinese are the business languages.

Brief Introduction

Malaysia is the primary maker of natural rubber in the world. Being a leader producer of natural rubber, Malaysia is contributing around 46% of total rubber production in the world. The rubber agricultural estate was started in Malaysia in 1877. First, the seedlings were bring from the Amazon Basin, and were planted here on a trial basis. Then after when the rubber seedlings were successfully planted, certain efforts were made to produce it on a saleable. The British people, who ruled the area and introduced rubber tree provide the capital for clearing the forest and planting rubber trees.

Favorable conditions for rubber plantation

A mean temperature of 27°C, never falling below 22°C. 

Heavy rainfall above 200 cm. with no drought. 

Deep rich soils with good drainage preferably brittle, well-oxidized and acidic in reaction. 

Sufficient supply of labour is an important factor for the collection and plantation of rubber over large holdings.

Area of Production 

In Malaysia, Rubber can grow anywhere, because of the suitability of climate and top soils but most of the rubber estate are demanding in the western coastal plains of Malaysia. The plantation in coastal zone gets the benefit of nearest port for its export .Yet very low areas are avoided in order not to suffer from stagnation of water The greatest production is in its Jahore State of Southern Malaysia Over here Rubber agriculture occupy about 4-2 million acres or about 66% of the total cultivated area in the country. 

Part: 2

Rubber Sector Overview

Brief Introduction

Malaysia is the primary producer of natural rubber in the world about 46% of the total world's rubber is produced in Malaysia. The conception of rubber plantation was made in Malaysia in 1877. Initially, the seedlings were brought from the Amazon Basin and were planted here on a trial basis When the rubber seedlings were successfully planted attempts were made to take it on a commercial scale .The British people who occupied the county and introduced rubber tree provided the capital for clearing the forest and planting rubber trees For the commercial trade of rubber they also provided the market for it .The required skilled labors were managed from India especially from south India because both the countries were colonized by Britishers.

The rubber products industry can be categorized into the latex tires and tire- related and industrial as well as general rubber products .For instance Latex products includes rubber cloves, catheters, latex thread, condoms and foam products. Malaysia is the world‘s largest exporter of rubber gloves with an average annual GDP of RM6 billion .The rubber gloves industry has been generally recession-proof and has recorded increases in exports since 2000.

H.R. Overview

With regard to the number of employers hired in the rubber estates there was an increase by 498 persons (4.8%) in 2012. However when comparing the monthly figures there was a decrease of 0.1% from August to September .In total there were 10.946 people working in the rubber estates in September 2012.However the boost of employees working in this industry is clearly visible during the previous year duration .The sector is clearly proved as employment generator so far in the country.

Production (Ratios of 2012)

Latex products (80.4%)

Tyres (9.3%)

General rubber products (7.2%)

Industrial rubber products (3.3%) and

Others (0.2%)

The continuous and rapid growth in the sector holds Malaysia again a foremost producer of natural rubber in the world’s map.

The natural rubber production of Malaysia in 2012 - 996,212 tonnes with comparison to 2011- 939,245 tonnes. The home utilization of natural rubber for 2012 was 401,928 tonnes. The natural rubber consuming industries for 2012 as below.

Key problems in the sector

In the rubber sector of Malaysia, there are certain problems also .The main problems in this sector are mainly the government policies and regulations which are quite unfavorable for the foreign investors as previously the regulations of the government regarding wages and benefit to domestic workers are more rigorous and the taxes rates are higher. The rubber planters of Malaysia are also facing the problem of additional production that is mainly because of the wide area is available for the plantation, which results in lower prices and profits .The abundant production of artificial rubber in America and such other countries has also given a huge set back to marketing. The artificial rubber which is a result of such combination of other ingredients like petroleum,alchohole,coal and other materials which are obtained at a very low cost of production.

The second problem could be the need of replacement of the rubber trees which are very old with the news plants of very high yield. The government of Malaysia has laid certain individual taxes on exported rubber and the money as a result is utilized for the process of replanting rubber tress. Because of all such problems and hazards which are creating threats, rubber planters are now moving ahead to rubber plantation and converting the rubber estates into the palm. However it doesn’t mean that rubber plantation system would discontinue. The artificial rubber is excellent for certain other uses but still it is not as satisfactory as natural rubber for general purposes such as tyres. The expanding role of government in the management of the rubber plantation the production of rubber in Malaysia will without doubt maintain and increase in significance.

Adopting new technologies

To defeat the productivity hesitant blocks Malaysian Rubber Board presented its newly hatched technologies to make life easier for rubber producers and increase productivity too.

Introducing the Automatic Rubber Tapping System (ARTS) the Director-General of Malaysian Rubber Board said the newly introduced technology which is in a pre-commercial trials now was developed to first and foremost address labour shortages (and to reduce dependency on foreign workers) and increase output. 

The Rubber tappers have to be at the plantations early in the morning when the turgor pressure is high and more latex can be tapped the director added A mechanized and automated device ARTS is able to undertake the task without any human administration.

The solar-powered device is attached to a rubber tree and at a programmed time can perform the tapping without the need of any field administrator The system has a moving blade to skin the bark with accuracy to expose the latex vessels It can also cut at precise depth and thickness The tapping time is also programmable and has a short tapping length of 1 inch A piping system is also attached at each tree to collect the latex.

Industries in Malaysia

Rubber-based Industry

A new technological device called solar powered is attached to a rubber tree & at a pre sated programmed tome can perform the tapping. There is no need for any human supervision over there due to this advance tapping system. The system contains a moving blade to skin the bark with a deep accuracy to expose the latex vessels. It can also cut at precise depth and maintains ideal thickness level of inch. A piping system is also attached with it at each and every tree to collect the latex effectively.

The Malaysian rubber products industry is a combination of more than 500 producers of natural rubber which is generally related with latex products like tyres and other tyre related products and industrial and other general products for different utilization. The industry is contributing near about 18.2 billion to the overall export earnings of the nation.

The total products of rubber accounted for 3.8% of Malaysia’s total exports as far as manufacturing products are concerned.

The sub sector of latex products is the largest sub sector within the industries of rubber products and comprises 125 producers and manufactures who are producing different latex products for daily use able rubber products. These such products are gloves, catheters, condoms, latex threads and others. This sub sector accounted for 81 % of the total value of rubber exports largly contributed by cathters,gloves ,condoms, and latex threads. Malaysia is again maintaining its top leader position as far as rubber production is concerned by having a great market share and rubber production share which is largely contributing to the overall production of rubber in the world. It is the nation which is a leader producer and exporter of such valuable natural rubber products motioned above for personal and medical purposes.

Currently there are 120 companies in the tyre and tyre related products. The sub sectors comprising 9 tyre producers while the others are producing tyre treads for retreading, valves and other accessories. There are 3 main tyre producers who arer leader in that particular sector, producing passenger tyres, commercial vehicle tyres and earthmover tyres.

The sub sector of industrial and common rubber products comprises 185 companies manufacturing a large range of various rubber products such as mounting,beltings,tubing’s,hoses,seals and sheeting’s for the electrical, automotive and other electronics, machinery and equipment and construction units, and largely for the household market.

Today there is a need to diversify the rubber products industries as the aspects of rubber production and utilization have been changed due to the dynamic trend. It is therefore necessary to expand the rubber industry further which would emphasize on such high value added and technology. Such rubber products have to be diversified in various sectors like engineering, construction and marine applications.

The government of Malaysia is continuing the development of Malaysia’s resource base industries to promote it globally. It is mainly because of there is a need to diversify the nation’s sources of growth. As far as concern with the fiscal incentives which are presently obtainable for promoted products & activities, the Malaysian government has further fine tuned the incentives to give support to specific activities among the rubber production industries. Further to encourage investment in the resource based industries and domestic companies of rubber production for reinvestment to expand their projects which are eligible for establish status or for investment tax allowance.

Rubber Export 

Malaysia produces about 1-5 million tons of natural rubber annually A major part of it is sent to Singapore or Penang from where it is exported all over the world.

The chief rubber-importing countries are: 

(i) Singapore (for re-export)

(ii) Russia and European countries

(iii) U.S.A.

(iv) Japan

(v) India

Malaysia’s Export Partner

Note: India is indirect importer of Malaysian rubber from Singapore.

Uses of Rubber 

Rubber is used for making several articles ranging from footwear, sports goods, cushions, insulated material for cable, and pencil erasers to tyres and tubes. 

However it is its use for making tyres and tubes of automobiles which is of greatest importance Thus indirectly rubber helps in promoting the system of modern transport and communication Malaysia will continue to play its dominant role in world's rubber production and export.

Part: 3 Expansions

Malaysia eyes rubber, oil plantations in Myanmar

Malaysia is planning to expand the rubber plantation by going globally in certain countries Recently in a press conference the Minister of oil and plantation Malaysia has announced to go for rubber plantation in Myanmar.

Developments and productivity in the Industry

The top three rubber-producing countries in the world namely Thailand, Indonesia and Malaysia stopped setting export limit quotas following a rise in prices in the year 2009.The higher level of world wide spread of influenza H1N1 had increased the overall demand for rubber glove during the period. Local rubber glove producers have increased production to their maximum capacity to meet the demand from international markets.

The trouble of compulsory standard of new tyres and approved permits on selected used tyres had increased the standards of manufactured tyres in the market The standards have been imposed to reduce the number of tyre-related road accidents in the country According to the Malaysia Department of Statistics (2011) the ratio of total production to total region tapped was 121.1Kg per hectare (kg/ha) In comparison to the figures from September productivity in October increased about 3.1%. However the year-on-year productivity recorded a decrease of 16.8% The table below is a principal statistic for the years 2010/11 and covers among others the production, export, import and consumption in the rubber sector.

Part: 4

Trade relations between INDIA & MALAYSIA

The legal framework central mutual trade and economic cooperation includes a Trade Agreement signed in October 2000 Bilateral Investment Promotion and Protection Agreement in April 1997 and a Double Taxation Avoidance Agreement signed in May 2001 As far as concern with rubber production due to the poor performance of local and domestic rubber producers India will need to have more rubber import from Malaysia during the current year. However India also eyes to have rubber plantation to have natural rubber sources in the various parts of the country.

Opportunities for India

As a part of the expansion of Malaysia’s natural based Industrial sectors India has the opportunity to establish trade relations by welcoming them in India and accept their business in certain east regions nearby Myanmar-Bangladesh.

Initiative of Apollo Tyres

in the midst of the domestic tyre industry facing a crisis due to the global shortage of natural rubber according to recent information in corporate Apollo Tyres Ltd has taken on lease about 10,000 hectares of land in Laos in South-East Asia for rubber plantation to have better cycle of rubber production.

With this move Apollo being the first Indian company to acquire a property for growing rubber It would take 2-7 years for the yield to be tapped Apollo Chairman and Managing Director Onkar S Kanwar has announced in front of media recently.

Rubber plantation in Gujarat

The rubber plantation in Gujarat is a difficult challenge to take due to obvious reasons.

The overall temperature of Gujarat is quite not suitable for the rubber plantation in comparison with Malaysia and other such regions of India.

However an attempt has been made recently. The details regarding that attempt are as follows:

The Rubber plantation has been introduced for the first time in Gujarat in the area which is quite nontraditional region for the rubber plantation and cultivation of rubber with the support of such voluntary organizations and the government agencies jointly First pilot project for the rubber plantation in near about 20 to 22 hectares was launched near lachakhedi village in Valsad district in the month of August current year with the collective efforts of Gujarat Narmada Valley Fertilizer Company a famous voluntary organization and government undertaking organization.

The assistant development officer of Rubber Board’s regional office Dr.B Rajeevan told that UNI that planting of rubber saplings began this year and near about more than 10000 trees will be planted in an area of 20 to 22 hectares during the next five years. As top soil conditions of this hilly covered area is generally much suitable for the rubber plantation like Malaysia the immigration facilities available there would contribute to the success of the rubber plantation programme he added Further he told that GNFC the initiative taker was funding the entire pilot project, which is being implemented by Dhurve with technical and other support from the rubber board.

The board of rubber plantation is offering preservation grant and subsidies under different categories to promote the rubber plantation which could offer a stable income from the 8th year of plantation for a further period of near about 20-24 years While talking about the returns DR.Rajeevan told that the net income per hectare and per year would come near about Rs.35 to 40 thousand as per the widespread market rate which is at present in the lowest level because of industrial recession Further he also said that the other suitable places for the plantation are also under consideration of GSFD Gujarat state forest Development Corporation.

To overcome the long development period of rubber plantation which is generally anticipated nearly 7 years the government rubber board suggesting the farmers to go for inter planting and inter cropping of selected crops in the rubber plantation area and also providing necessary guidance and motivation to farmers to go for this new farming of rubber and to earn extra income during the non-yielding phase In other states of India which are quite successful in this plantation the board is collecting samples to identify the ideal land and suitable conditions for the nontraditional areas for rubber plantation and agriculture By means of these efforts at some level the rubber board would succeed to try a new element in the farms and in Gujarat it would be a new achievement for the government as well as for the farmers to gain a new heights of agricultural success and to built new trade and agricultural development dimensions.

Conclusion

Malaysia has located itself to be the world‘s leading producer and exporter of rubber products. One of the challenges for the Malaysian rubber industry is to remain competitive against cheaper products from low-cost producers, particularly the People‘s Republic of China and India, through higher productivity and quality The Malaysian rubber products industry also has to remain flexible in competing with other natural rubber producing countries such as Thailand and Vietnam as these countries also have easy access to readily available raw materials.

Malaysian companies need to focus on R&D activities. Efforts have been made to improve efficiency, productivity, and new product development in the downstream activities to produce high value-added and high-technology rubber products such as for engineering, construction, and marine applications R&D is also required to fulfill with stringent standards and regulations imposed by export markets.



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